FCC Valve Services

Specialists in valves & Actuators for FCC units worldwide

Delta Controls is a trusted partner for the maintenance, overhaul and manufacture of valves and actuators used in Fluid Catalytic Cracking (FCC) units. With nearly 50 years of experience, we deliver a complete portfolio of solutions designed to enhance the reliability, safety and service life of FCC units — fully independent of brand or system.

We support refineries worldwide with high-quality services for slide valves, plug valves, gate valves, ball valves and butterfly valves, including actuation by pneumatic, hydraulic or electric actuators.

Thanks to decades of experience in the petrochemical industry, Delta Controls has evolved into a leading specialist and strategic partner for FCC operators around the globe. Our in-depth understanding of FCC processes, combined with continuous innovation and a strong focus on quality, enables us to solve complex technical challenges effectively. We work proactively with our customers, provide tailored solutions and ensure short lead times — both during planned turnarounds and critical unplanned outages. With our global service capability and high technical standards, we deliver durable solutions that contribute to maximum FCC unit availability and optimal performance.

FCC valve services: Total life cycle care

Our specialized FCC services include:

• Full overhaul & refurbishment
  Complete disassembly, inspection, machining and reassembly of FCC valves. Pressure and functional testing, including hot stroke testing, can be performed upon customer request, either in our workshop or as part of a defined test scope. Testing requirements are aligned with the specific application, valve type and operating conditions.
• Upgrades & modifications
  Material upgrades, sealing improvements and purge system modifications designed to reduce erosion, minimize leakage and significantly extend valve service life.
• Emergency repairs & on-site services
  24/7 deployable service teams for turnaround support and emergency repairs. Fast response, highly skilled technicians and fully equipped for FCC-critical applications.
• Preventive maintenance & inspection programs
  Condition-based services such as seal replacement, periodic inspections and early wear detection to prevent unplanned downtime.
• Actuator & control Services
  Overhaul and replacement of hydraulic, electro-hydraulic and pneumatic actuators and control panels, delivered as complete plug & play solutions.